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September 24 Warehouse Management is getting momentumTime is going forward, and so is also the warehouse management solution. We are currently 6 team members that are constantly extending the solution.
In many different industries the role of warehousing parts and items and the logistics around this process are a core business process. This means that the requirements can be very specific in order to keep the business lean and low cost. In order to support companies that depend heavily on warehouse management and distribution processes, To-Increase has developed and delivered an Industry Solution for Microsoft Dynamics AX2009. The vision for this relatively new Industry Solution is to provide modern functionality to serve as a best of breed solution. To-Increase Warehouse Management and Distribution builds on robust Microsoft Dynamics® AX functionality to automate the materials handling process for retailers, manufacturers, Distributors, and third-party logistics providers. By integrating advanced radio-frequency (RF) and bar-coding technologies with core warehouse automation, Warehouse Management and Distribution streamlines order management, receiving, stocking, replenishment, picking, and shipping. Your organization can move forward to enhance customer satisfaction with faster turnaround times and precise order fulfillment. Warehouse Management and Distribution solution will further verticalize into five distinct verticals in order to provide even better coverage of business requirements. * Apparel & Footware * Industrial & Wholesale * Consumer Goods * Retail * Food & Beverage
At the present moment the WMS and Distribution solution already offers rich functionality in order to automate warehouse processes using integration to wireless devices and forklift mounted terminals. The main focus of the solution is warehouse automation by means of an integration framework for barcode and PDA devices and conveyor belts and rich functionality for the typical processes in this industry.
The direction we are now going is is to further extend the solution with the following features : * External logistics/external Cross docking, Transport planning and Freight rate shopping * Batch and Zone picking enhancements * 3pl and bounded warehouse * .Net based handheld devices (Not ot dynamics mobile framework, but Ajax) * Volumetric case/carton picking * Voice pick and Pick carrousels * Bom-picking, VAS, Kitting and Pack-to-order
For more information, visit www.to-increase.com
Best regards
Kurt Hatlevik * Decision data recording and transaction archive
November 06 Warehouse Management and Distribution for Dynamics AX 2009Finally, the product is being announced publicly. At the convergence 2008 in Copenhagen. If you visit the Columbus and the To-Increase Booth you can have a live demo and a try of the new WMS product. The last months I have done many demo's and the feedback is very good. We have also used the last months to quality check, test and prepare the product for general availability. The first customer will be going live on the product on the 2/1/2009. We are aiming for a slow start of new customer, and will not accept more than 5-10 customers in the first phase of the rollout. This to ensure that we have the time to give god partner- and customer training, and to further improve product quality. Here is a quick overview of the functionality: More professional factsheets are on the way, but I can give you some sneak preview of the texts: Warehouse Management and Distribution for Microsoft Dynamics AX Maximize operational efficiencies, reduce labor costs, and drive proactive logistics planning for warehouse and distribution processes. To-Increase Warehouse Management and Distribution automates the materials handling process for retailers, manufacturers, distributors, and third-party logistics providers. By integrating advanced radio-frequency (RF) and bar-coding technologies with core warehouse automation, Warehouse Management and Distribution streamlines order management, receiving, stocking, replenishment, picking, and shipping. Your organization can move forward to enhance customer satisfaction with faster turnaround times and precise order fulfillment. Increase productivity from the start. Deliver a solution that people can learn and use in minutes, on multiple devices. Designed to minimize training time and costs, Warehouse Management and Distribution offers simplified user screens that give your staff the precise information and tools they need to perform tasks quickly and accurately. Improve efficiency and accuracy to reduce costs and drive customer satisfaction. Automated processes, real-time information flows, and graphical planning tools ensure fast, error-free inventory tracking, picking and packing processes, and order fulfillment. Integrated warehouse robotics and conveyor systems help minimize labor costs and drive faster turnaround time, while still ensuring that goods are delivered to the right location. Drive speed and quality control across your entire supply chain. Warehouse Management and Distribution offers direct integration with inbound and outbound freight provider systems. You can quickly send purchase orders electronically to both vendors and freight forwarders, receive advanced shipping notices (ASN) from vendors and freight forwarders, and trace all outbound packages in real time. Automated alerts ensure that the right people within your supply chain know when issues arise. Equipped with access to complete, real-time information, your staff, your vendors, and your partners can quickly resolve issues and keep processes running smoothly. Accelerate performance now and accommodate future growth. Warehouse Management and Distribution is designed for today's fast, high-volume transaction environments. The solution builds on robust, integrated Microsoft Dynamics® AX capabilities to deliver an end-to-end warehouse management solution. Seamlessly connect warehouse operations By taking advantage of RF-based barcoding technologies and seamless integration with order management, Warehouse Management and Distribution tightly orchestrates picking and packing within your warehouse, maximizes staff productivity, and facilitates quick order fulfillment.
Simplify and streamline receiving and shipping Rich capabilities for shipping, receiving, and put-away processes ensure efficient transfer and movement of goods—whether they're inbound, in transit, going from your receiving dock to the warehouse, or outbound.
FEATURES Vendor and freight integration
External logistics and yard management
Receiving execution
Reverse logistics
Quality control
Vendor statistics
Delivery execution
Movement execution
Warehouse Management and Distribution engine
License plate tracing
Serialized inventory
Barcode-enabled
Easy label designer
Telnet and WinPDA for handheld operations
Customizable e-mail delivery confirmations
Delivery rules
Automatic BOM explosion
Conveyor integration
Transit locations
Microsoft BizTalk Server®
TI-Wireless
TI-RCM
Workflow
Microsoft Dynamics AX Role Center
December 27 Sneak preview of the WMS E&ELast week I had the first preview of some of the new features in WMS E&E. The development is going forward and at current stage we are 30% finished. We are currently 11 people working on the solution, so this is a major investment for us. We have been so lucky to get 4 developers from Russia and Ukraine. We are using Skype and Live Meeting, together with Citrix/Terminal Server and I really works out. The Inventory II module from FSB-development is paying off, and secures that this new solution gets its performance and scalability. The first clients have looked at the solution and are so far happy with the progress. October 29 Gantt Scheduling of Input port
Here is one of the cool features we are woring on. A gantt based schedulingtool for inbound logistics. This is the process of directing trucks and containers to spesific input ports. The user interface is simple and allows for moving the containers between ports and in time. The gantt will also include a scheduling program, so that the user can recalculate the real ETA-date/time. When moving a container in thime, the expected deliverydate for that shipment will update the rest of the system and the receive process will be visible for the user. There is a requirement to schedule the receive of containers. Each container can be placed at a specific input port, and is also allocated a timeslot for emptying the container. October 26 E&E WMS extended with licensepalateYesterday we extended the system with a new storage dimension, called LicenseplateID. This is a unique ID of a carton, that is barcodeded, can can be used anyware in the warehosue system both on put-away and on picking. The ID is also used in the integration with the conveyor and miniload systems. The process for extending the system to include a new dimension was quite easy. Just search in the AOT of the Dynamics AX for the macro "inventdimdevelop", and all places that needed to be extended came up. The hole process was done in under 3 hours. Now the tricky part is starting, and that is to build all the funtionallity on to. I included a small picture to the license plate.
October 24 Module to be included in E&E WMS IIThe original guys behind the inventory transactionsystem (FSB - Flemming, Søren and Benny) is now out with a new module called Inventory II. This module eliminates the need for large periodic inventory closing timeslots, and will also introduce some new technology called Watermark and SnapShot. The module also clams to have fixed one of the major drawbacks in the current system, and that is the reservation mechanism. In Inventory II It is possible to do a reservation on a higher dimensionlevel. Here you can reserve against the total warehouse, and still be able to move the goods around within the Warehouse. The exact location or serialnumber can be specified at a latertime, lets say when the items arrives in the pickingarea. Today I will take a close look on this new module, that I know Microsoft also have evaluated. My plan is to have this module as the Backbone in the E&E WMS module. Here is some details that FSB has officially announsed:
Watermark technology The architecture of Inventory II is based on the new revolutionary Watermark database technology. This technology ensures that even large and complex inquiries can be addressed by the database without performance slow down, even on growing databases. What is the impact of this technology? Having the Inventory II architecture built on this technology gives significant advantages in the daily operation. These include: Master scheduling during daily operation True 24/7 capabilities No traditional inventory closing Real-time reliable cost prices The Inventory II module is monitoring all inventory movements,resulting in immediate action upon arrival of new or changed cost prices. Cost prices are real-time calculated, adjusted and updated throughout item transfers and bills of materials. No inventory closing function Cost price deviation monitor Cost price deviations are identifi ed and presented real-time in the deviation monitor, giving the finance department a unique tool to act on. Cost price deviation alerts can be defi ned, reducing the risk for simple errors, like key-in errors in the purchase department or from suppliers that may reside in the system for a longer period, resulting in complicated cleanup tasks. Physical cost valuation Inventory valuation can be fi xed on packing slip prices instead of on delayed invoice prices. Upon receipt of invoices, deviations are posted on dedicated General ledger accounts. New model for weighted average cost A new simplifi ed periodic average cost price model is introduced. Average cost prices are always calculated as clean weighted average prices for individual periods. Issues related to uncontrollable number of settlements are eliminated, as settlements are not created anymore.
Intelligent reservation Rule based reservation levels Transferring reserved items FIFO/LIFO reservation and picking order Lot reservation 24/7 capability Run your Master scheduling any time Open slots for Inventory closing not necessary No worries regarding blocking locks Neither Inventory closing (which is now just a matter of changing a date) nor Master scheduling causes blocking locks preventing daily operation to take place.Simply run your operation 24/7 if you prefer Performance and scalability The foundation and architecture of the Inventory II solution has been designed with specifi c regards to high performance and scalability. The unique design patterns such as the Watermark and Snapshot technologies have been chosen out of performance reasons. The result of this architecture is revolutionary: Inventory inquiries execute incredibly fast, independent of transaction volume, even on historical data.Real cost prices are calculated real-time, but the individual users are not affected by this processing since it is handled by a smart background process.
October 21 My favorite blogsI have added my favorite bloglist to my blog, so that others also can browse through alle the good knowledge that exists in theese blogs.
I'm really wondering who is behind the "Inside Dynamics AX 4.0" blog, because it's full of usefull information. My best guess would be Michael Fruergaard Pontoppidan.
Tomorrow the first load of developers comes inn and help us with the development of E&E-WMS module. I'll try to give some insight of how such a module is designed and developed, as time goes forward.
October 17 Main components in E&E WMSThe WMS E&E will cover most major components, and here is a list/overview of what lies ahead of us. The solution will be wide and deep. As some has commented, many of theese solutions already exists, but not with the extensions we plan to include. One of the major elements is integrations to coveyor and storage systems, like univeyor. E&E WMS a new vertical solution is bornMy current project is to specify a new large vertical for high end distribution enterprises. This is typical companies that have a high volume of transactions, have a set of own stores and also deliveries to consumer customers. As the design and development goes forward, I will try to give an insight of how we are working and what we are doing. Also try to give some ideas of the functionality in the solution. We have delivered many solutions for WMS handling in Columbus, and it's now time to combine all the god solutions into one major solution. We already have customers waiting for this module, so The WMS E&E is divided into sub-modules and this document is focusing in the inbound logistics. 01. Shipping Hubs and Yard managementE&E-WMS Shipping Hubs and YARD Management must give visibility beyond the four walls of the warehouse by providing yard and dock door management capabilities. This solution must handle all the shipping and receiving requirements by creating plans and managing inventory in the yard. Yard Management schedules appointments and tracks container and trailer position and status. It tracks task completion information so you can perform inquiries, run reports and review real-time information. Your carriers and suppliers can also self-schedule appointments or requests through electronic data interchange (ASN EDI 856 )—allowing you to turn loads more quickly and efficiently. At the dock door, Yard Management manages the timely arrival of loads and ensures that trailers unload at the right dock door at the right time. Through guard check-in and check-out procedures, you benefit from the efficient scheduling and management of appointments to reduce load and unload wait times—and reduce the risk of violating Hours of Service regulations. Yard Management
02. Receiving stationThe Receiving system in this solution is divided into 3 handling systems, to support different receive strategies.
The Dynamics AX Receiving Station is based on handling both containers and purchase orders. The receiving process can be done with both on screen (touch-screens), RF and paper. The Dynamics AX Receiving Station is also handling quality control on items and the labeling of serial/batch, items, cartons and pallets. The receiving module is also supporting integration to conveyor systems and automatic labeling systems. The receiving module can import carton weights and dimension from the integration. Each carton can be identified with a license plate, and be automatically labeled. The receiving also support a simplified external pallet warehouse. This can be used, when the warehouse capacity has been extended, and there is a need to utilize external warehouses. The system will allow for external receiving, and the system will also order pallet shipments from external warehouse to the main warehouses. The receiving module is directly integrated to the master planning, to secure the available to promise. The received items can also be placed under quarantine for customs and quality reasons. This type of receiving is typically possible when there is a close relation between the shipment and the contents of the shipment. The receive system can then be set up for a more automated receive. The shipment consists mainly of similar cartons, and the receive if done by scanning EAN-barcodes. Typical industries are retail warehouses and distribution centers. Volume is high, and quality-control is done upfront or is limited. Item value is low. 03. Quality controll, recordingThe quality control system is a comprehensive set of solutions, that allows the user to record, take action and report any issues related to product quality. The quality control system is linked into the entire supply chain, and can record deviations in purchase, receive, logistics and from sales. 04. Customer returnsThe solution of customer returns is the process of handling both the logistical and financial aspect of returns. The items return must go through a cartonization process. 05. BarCode printing and ScanningMost of the functional requirements regarding barcode scanning are integrated into the different modules as a way of input to the system. But for printing there will be built a separate module for handling labels. The main system for designing and printing labels is the BarTender system.( http://www.seagullscientific.com ) For labeling system there must be built a common system for producing labels. All labels generated in the system must go through this structure for being printed. The advanced structure is created for supporting different printer types in an enterprise. This structure will enable a system for extending several printers as the demand arises. Also a data structure for archiving printed labels is needed. Often the processes for creating the data related to labels can be time-consuming, and often the timeframe for printing a label is very small. A label archive will also enable the possibility to reprint labels if needed. April 06 Dynamics AX Enterprice and cross-company queriesOne of the things I'm missing in the Dynamics Ax, is the ability to do advanced cross-company queries. Many of my customers are international and they like to do reporting across companies. I was at the convergence 2007, and had the chance to talk to some of the developers regarding this. They are currently developing a "Site"-possibility in the inventory dimensions, but this is not the same. My suggestion is to extend the "Common-Table" with a new field called "Site", and then you actually could have different datasets per site. You could then enable to have different parameters on items, prices etc per site. I suggested this to Microsoft, but the change was too big to be supported in the current upgrade schema. The other thing, that would be useful, is a cross-company/site query. To extend the query object to fetch data from several companies simultaneous. A lot of modification have been made to do this, and to implement this in the core would really help.
/kurt August 02 Evaluation of the new Rapid Configuration ToolI have been using the RCT tool for Axapta 3.0, and it was not the time to look at the RCTY tool for Dynamics Ax 4.0. That was a disepointment. Much has been removed from the tool. To remove the checklist and the helpfile was a bad decision. The checklist’s is very user-friendly and give a much easier overview of the progress. Keep also in mind that not all will be using MS Project, or have it installed. I know about the hard work in coding the checklists, but my guess is that without it, the use of the tool will be marginalized. Trust me. The concept of having a nice graphical view of the implementation is important. My belief is that this tool will not be used without it, because the concept of a checklist gives an impression of a best practice way of implementing Dynamic AX. The tool was also used, and nice to have in the background to follow the progress of an implementation. People also returned to the checklists to double check the setup date, and to get access to video, powerpoint presentations and documents.
Our clients said “WOW!” when they understood and saw the easy visual GUI of the RCT. Now we only have the boring normal presentation with tree’s, grids, tabs and buttons.
I’m also missing the nice help file that was included and integrated into the RCT of Axapta 3.0. I feel that the RCT in Ax 4.0 is only a shadow of the solution that was available in Ax 3.0. Please include a decent Helpfile and a checklist.
Take a look at the following screens, and tell me which is the most user-friendly : July 27 Sorting on the "Release sales order picking"It seams that the sorting and filtering of the "release salesorder picking" doesn't work.
Thats to sad, because often you want to filter and sort based on date/salesordernumber or customer.
When you now are trying to sort, nothing happens. I think the reason for this is that there is a innerjoin between the salesline table an a temperary table.
I'll digg into it an check if it's easy to change.
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Actually the sorting query are set when you open the window, and it cannot de resetted, before you go out and inn again. I had great expectations to the new functionallity, but I see now that it's too shallow. More advanced companies can have 20.000 + different items, and more then 20.000 open orders. Then it's impossible to do a manual item allocation. Even the form will be extreemly slow, because it will take very long time to traverse though the 20.000 orders, and placing them in the temporary table. This means that it's still need to create a lot of addons regarding the advanced distribution and picking.
I also see that this form actually are working orderline by orderline, but often a customer primary wants to see the allocation order by order. When a orderline is physical reserved on another warehouse then the need for allocation should be cleared.
Often there is a need to create some kind of "Wave"-solution, where you also take into account the movement of items from a warehouse/location to another. Often the picking area is to small to handle items for all the orders, so there is a need to create a limit. Tehrefor often the customer desides for that they should be able to deliver 3000 orders the next day, and the system should create transfer orders to supply the right items. It is important to remember that you need to more the right items, or you will get a large backlog of orders waiting for only a few items.
I personally would like to add a lot more functionality here.
Allignment of coloum headersOne of the things I would like to have changed is the allignment of the coloum headers in reports. Now they are allign on the top text, instead of at the bottom. I think it's visually better to allignment at the text bottom. Look at this picture :
What do you think ? My first located error in Ax 4.0It's isn't my intension to talk negative about the new Ax 4.0 version, but I will use the blog to find and document bugs in Ax 4.0. Later I will send in a Service Request to Microsoft, so that all can benefit to improved software quality.
Here is my first bug :
A new nive feature in Ax 4.0 is the price simulation in sales and project. The tool aid sales personel in calculating and saving various scenarios for sales orders. but if you choose to the the new contribution ration to 100, you will get a dived by Zero error, as follows :
Error:
Error executing code: Division by zero. Stack trace
(C)\Forms\SalesQuotationPriceSimulation\Data Sources\SalesQuotationPriceSimTable\Fields\ContributionRatio\Methods\modified
(C)\Classes\FormRealControl\modified (C)\Classes\FormRealControl\leave (C)\Classes\FormRun\task (C)\Classes\SysSetupFormRun\task - line 20 I expect that it's an easy thing to correct in future versions. First hands on Dynamics Ax 4.0Well.....Finally I managed to get Ax 4.0 up and running on my windows XP portable. Actually it was quite easy and strait forward. Just run the installation and you are up and running. The only thing that needs to be presence was a connection to AD (Active Directory). After that, you can take the PC with you anywhere. Now I will start digging into the application.... |
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